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Statistical analysis of the synthesis of carbon nanotubes using wet-impregnated catalysts for improved robustness

  • Carbon Letters
  • Abbr : Carbon Lett.
  • 2023, 33(3), pp.921-929
  • DOI : 10.1007/s42823-023-00473-8
  • Publisher : Korean Carbon Society
  • Research Area : Natural Science > Natural Science General > Other Natural Sciences General
  • Received : November 18, 2022
  • Accepted : January 29, 2023
  • Published : May 1, 2023

Song Hyeongyun 1 Kim Dong Hwan 1 Park Cheol Woo 1 Jae Jungho 1 Hong Seungki 2 Lee, Jaegeun 1

1Pusan National University
2Korea Institute of Science and Technology (KIST)

Accredited

ABSTRACT

Mass production of high-quality carbon nanotubes (CNTs) remains a challenge, requiring the development of new wet-impregnated catalyst suitable for the catalytic chemical vapor deposition (CCVD) of CNTs in a fluidized bed reactor. For the successful development of a new catalyst, a highly robust system to synthesize CNTs must be established. Here, we systematically investigated the robustness of CNT synthesis by CCVD using a wet-impregnated catalyst. We statistically tested four factors that could potentially affect the robustness of CNT synthesis system, focusing on carbon yield and IG/ID. First, we tested the effect of vacuum baking before CNT growth. F test and CV equality test concluded that vacuum baking recipe did not significantly reduce the variability of the CNT synthesis. Second, we tested the batch-to-batch variation of catalysts. The results of t test and one-way analysis of variance indicate that there is significant difference in carbon yield and IG/ID among catalysts from different batches. Third, we confirmed that there is spatial non-uniformity of wet-impregnated catalysts within a batch when they are produced in large scale. Finally, we developed a multi-step heating recipe to mitigate the temperature overshooting during the CNT synthesis. The multi-step recipe increased the mean of carbon yield, but did not influence the variability of CNT synthesis. We believe that our research can contribute to the establishment of a robust CNT synthesis system and development of new wet-impregnated catalysts.

Citation status

This is the result of checking the information with the same ISSN, publication year, volume, and start page between the WoS and the KCI journals. (as of 2024-07-26)

Total Citation Counts(KCI+WOS) (2) This is the number of times that the duplicate count has been removed by comparing the citation list of WoS and KCI.

Scopus Citation Counts (3) This is the result of checking the information with the same ISSN, publication year, volume, and start page between articles in KCI and the SCOPUS journals. (as of 2024-10-01)

* References for papers published after 2023 are currently being built.

This paper was written with support from the National Research Foundation of Korea.