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Effects of mass and heat transfer on the development of microcrystalline structure of mesophase pitch and the properties of derived carbon fibers

  • Carbon Letters
  • Abbr : Carbon Lett.
  • 2026, 36(1), pp.283~302
  • DOI : 10.1007/s42823-025-01017-y
  • Publisher : Korean Carbon Society
  • Research Area : Natural Science > Natural Science General > Other Natural Sciences General
  • Received : October 3, 2025
  • Accepted : December 24, 2025
  • Published : February 1, 2026

Zhou Guangxue 1 Lou Bin 1 Li Jun 2 Wang Xiangdong 3 Shi Nan 1 Wen Fushan 1 Yang Xiujie 1 Liu Dong 1

1China University of Petroleum
2CNOOC Institute of Chemicals & Advanced Materials
3Jining Ruicheng Aerospace Carbon Materials Co

Accredited

ABSTRACT

To study the influence of mass and heat transfer on the microcrystalline structure and properties of mesophase pitch and resulting carbon fiber properties, mesophase pitches were synthesized via pressurized/N₂-blowing thermal condensation with different stirring rates, with experimental conditions optimized using response surface methodology (RSM). RSM analysis confirmed that mesophase content was highly dependent on stirring rate (p < 0.05), and the influencing factors on the formation of mesophase pitch is ranked as reaction temperature > duration time > stirring rate > reaction pressure. The results demonstrated that a moderate increase in stirring rate enhanced molecular diffusion and heat transfer, improving reaction kinetics and aromatic molecule interactions. This accelerated mesophase sphere growth and coalescence while inducing molecular orientation via shear, ultimately yielding a wide-domain optical texture with 100 vol% mesophase content and an optimal softening point (294 °C). The mesophase pitch produced at 300 rpm (MP-300) exhibited a high aromatic structure content (Har = 73.24 wt%), methylene bridges (HF = 3.21 wt%), and fusible/soluble TI-PS sub-fraction (35.7 wt%). MP-300 also displayed exceptional aromaticity (fa = 0.91) and molecular stacking ((Lc = 5.4674 nm, N = 14.7536). Consequently, the resulting carbon fiber (MPCF-300) achieved optimal mechanical properties, with a tensile modulus of 168 GPa and a tensile strength of 1428 MPa. However, excessive stirring rates were found to disrupt molecular cross-linking and stacking, reducing condensation degree, disordering the orderly arrangement of the mesophase molecules, and ultimately impairing the fiber performance. These findings advance the understanding of mesophase pitch formation and provide critical insights for optimizing liquid-phase carbonization theory.

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