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A study on the cold forging die geometry optimal design for forging load reduction

  • Journal of the Korean Crystal Growth and Crystal Technology
  • Abbr : J. Korean Cryst. Growth Cryst. Technol.
  • 2022, 32(6), pp.251-261
  • DOI : 10.6111/JKCGCT.2022.32.6.251
  • Publisher : The Korea Association Of Crystal Growth, Inc.
  • Research Area : Engineering > Materials Science and Engineering
  • Received : November 9, 2022
  • Accepted : December 6, 2022
  • Published : December 31, 2022

Hwang, Joon 1 Seung-Hyun Lee 1

1한국교통대학교

Accredited

ABSTRACT

This paper describes the finite element analysis and die design change of spring retainer forging process to reduce the cold forging load and plastic forming stress concentration. Plastic deformation analysis was carried out in order to understand the forming process of workpieces and elastic stress analysis of the die set was performed in order to get basic data for the die fatigue life estimation. Cold forging die design was set up to each process with different four types analysis progressing, the upper and lower dies shapes with combination of fillets and chamfers shapes of cold forging dies. This study suggested optimal cold forging die geometry to reduce cold forging load. The design parameters of fillets andchamfers are selected geometry were selected to apply optimization with the DoE (design of experiment) and Taguchi method. DoE and Taguchi method was performed to optimize the workpiece preform shape for spring retainer forgingprocess, it was possible to expect an increase in cold forging die life due to the 20 percentage forging load reduction.

Citation status

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