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Effect of Cooling Temperature on Shrinkage and Pressure-Induced Discomfort in Thermoplastic Head and Neck Immobilization Masks for Radiotherapy

  • Anatomy & Biological Anthropology
  • Abbr : Anat Biol Anthropol
  • 2025, 38(4), pp.291~302
  • DOI : 10.11637/aba.2025.38.4.291
  • Publisher : 대한체질인류학회
  • Research Area : Medicine and Pharmacy > Anatomy
  • Received : November 26, 2025
  • Accepted : December 22, 2025
  • Published : December 31, 2025

SHIN YUN SUNG 1 Youngmin Kim 1 박소현 1 Myeongsoo Kim 1

1계명대학교 방사선종양학과

Accredited

ABSTRACT

Thermoplastic head-and-neck immobilization masks improve setup reproducibility in radiation therapy but may undergo shrinkage and generate local pressure, affecting geometric stability and patient comfort. This study investigated how residual temperature after molding influences long-term shape stability and contact pressure of thermoplastic masks. Two commercially available mask systems (manufacturers A and B) were molded on a RANDO anthropomorphic phantom under three cooling conditions (16°C, 26°C, 36°C). Computed tomography scans were acquired immediately, and at 7 and 30 days, and mask geometries were compared with the initial shape using the Dice similarity coefficient (DICE). Local contact pressure at the forehead, nasal bridge, neck, chest, and shoulder was measured using pressure-sensitive film and converted to pressure (MPa). For both manufacturers, masks molded at 16°C showed the highest DICE values, whereas 36°C yielded the lowest, indicating greater shrinkage and reduced geometric stability at higher residual temperatures. DICE values decreased slightly over 30 days, with the largest decline at 36°C. For manufacturer A, pressure did not change significantly with temperature (p=0.1155). For manufacturer B, pressure increased and became more variable at 36°C, especially at the nasal bridge and neck (p=0.0483). Residual temperature after molding is therefore a critical parameter. Cooling masks to lower temperatures and considering material thermal sensitivity may help maintain geometric stability and reduce patient-perceived pressure.

Citation status

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